![]() |
1705 Cannon Lane Home | About Us | Contact Us | Site Map ![]() ![]() |
||
Do you need data, tooling, and parts FAST? All Flex reverse engineering can help!
The All Flex Application Engineering team can reverse engineer an existing flexible circuit or flexible heater to determine material construction, mechanical outline, etc. to recreate an existing circuit. We also provide a CAD database for review prior to fabrication. We can replace incorrect, incomplete, or otherwise unavailable documentation while making improvements and adjustments for design reliability and manufacturability.
Automation Offers Mixed Form Factor Assembly Surface mount components up to 0204 Precise vision system allows placement accuracy to .001" Fine pitch capability to .5mm pitch Leaded devices Tactile domes Staked terminals Unlimited component configurations RoHS Compliant assembly Virtually all SMT components including discretes, SOICs, PLCCs, QPPs, & BGA's Auto fiducial correction Certifications:
Standard Flexible PCB Manufacturing Capabilities |
| Single Sided | Up to 22" x 28" - (558.8mm x 711.2mm) |
| Double Sided | Up to 16" x 22" - (406.4mm x 588.8mm) |
| Multi-Layer | Up to 12" x 24" - (304.8.4mm x 609.6mm) 3-6 Layers |
| Maxi-Flex® | Up to 16" x 40 feet - (254mm x 12192.0mm) Longer Possible Upon Request |
| Flexible Heaters | Up to 22" x 28" - (558.8mm x 711.2mm) |
Hole Size:
| Non-Plated Thru Holes | .010" (.25mm) min. drilled hole size. Tolerance +/- .0015" (.038mm) |
| Plated Thru Holes | .010" (.25mm) min. drilled hole size. Tolerance +/- .003" (.076mm) |
Line Width And Spacing:
Conductor to Edge of Circuit/Blanking:
Drill Position:
Layers:
Base Copper:
Solder Mask:
Surface Finish:
Rigidizers/Stiffeners:
.005" (.125mm) Minimum Line
.005" (.125mm) Minimum Spacing
(Finer lines can be manufactured, contact All Flex sales.)
Soft Tooling Outline dimensions +/- .010" (.25mm) Hard Tooling Outline dimensions +/- .003" (.076mm) ZIF Punching Outline dimensions +/- .002" (.0508mm) with CpK >2.0
Tolerance of +/- .003" (.076mm)
Up to 6 Conductor Layers
Shielding Layer - copper and silver
Pads on Plating Layer
Flexible PCB
Standard Flexible PCB Materials
About polyimide film at Dupont
About Rogers Corp
Polyimide 1/2 mil to 5 mils (.012mm - .127mm) Polyester 1 mil to 15 mils (Available with 1 oz. and 2 oz. copper) Adhesiveless
MaterialsVarious thicknesses Flame Retardant Laminates and Coverlay PEN (Speak with All Flex staff regarding technical information) LCP Variety of constructions
Duroid Material
Non plated through hole applications
1/2 oz. - .0007" (.018mm) thick copper
1 oz. - .0014" (.036mm) thick copper
2 oz. - .0028" (.071mm) thick copper
Copper thickness to 0.010"
Polyimide coverlay: 1/2 mil to 5 mils (.012mm - .127mm)
Polyester coverlay: 1 mil to 3 mils (.025mm - .076mm)
Soldermask
Photoimageable Coverlay
Hot Air Solder Level (HAL) (regular & lead free)
Tin Plating - electroless and electrolytic (RoHS Compliant)
Hard and Soft Gold over Nickel (RoHS Compliant)
Nickel (RoHS Compliant)
Silver (RoHS Compliant)
ENIG (Electroless Nickel Immersion gold) - (RoHS Compliant)
G10/FR4
Aluminum
Polyimide
Polyester
![]() | ||
| All Flex specializes in quickturn flexible circuitry design, fabrication, and assembly of flex circuits, multilayer flex pcbs, and single and double sided flexible pcbs. We provide engineering services for flexible circuit boards and value add services including mixed form factor flex circuit assembly of flexible circuits. | ||
| © Copyright 2008 All Flex Acquisitions, LLC (d.b.a. All Flex), Flexible Circuit Manufacturer | ||