PCB and Circuit Card Assembly

The experienced All Flex team offers a range of circuit card assembly solutions, including SMT components, through-hole, wire, testing assembly, and more. Whatever your PCB assembly needs, trust All Flex to have the solutions you need!

Through Hole Assembly

When to Use Through Hole Assembly
  • Robust connection is required for strain relief & vibration.
  • Military or similar custom connector is required.

SMT Components

When to Use SMT Components
  • Eliminate the need for a separate circuit board.
  • Shrink the size & weight of your overall device.
  • Exact placement of temperature sensor for responsiveness & accuracy.
SMT Components Features
  • Tiny sizes, down to size 0105.
  • Place components on both sides of circuit.
  • Complex fine pitch and high density packaging.

Wire Assembly

When to Use Wire Assembly
  • Heater controller prefers a terminal that is more suited to wires than flexible circuits.
  • Cable harnesses are preferred in the overall device design.
Wire Assembly Features
  • Tiny chip sizes, down to size 0105.
  • Place chips on both sides of circuit.
  • Complex fine pitch and high density packaging.

Potting Conformal Assembly

When to Use Potting/Conformal Assembly
  • Ruggedize wire, SMD and heatsink connections.
  • Provide dielectric strength.
  • Eliminate the need for a separate circuit board.
  • Shrink the size and weight of your overall device.
  • Exact placement of temperature sensor for responsiveness and accuracy.
Potting/Conformal Assembly Features
  • Versatile placement (location, thickness).
  • Several options to choose from with different properties and curing methods.
  • Can be robotically applied to control variation.
  • Options include UL approved, NASA outgassing approved, etc.

Testing Assembly

When to Use Testing Assembly
  • Component-level tests using equipment is correctly selected for flexible circuits and heaters.
  • Performance data is desired.
  • Destructive and nondestructive evidence is desired.
  • Coupon library is desired.
  • Reduce or eliminate incoming tests and device-level testing.
Testing Assembly Features
  • All typical electrical and mechanical test needs are supported by dedicated equipment.
  • Part-specific fixtures are designed and built in-house.
  • Specialized tests are supported for IPC, MIL Spec, UL/CSA, NASA/ESA, etc. requirements.
  • Exotic tests are outsourced to approved suppliers.
A series of All Flex circuits being tested

Quality Printed Circuit Board Assembly Solutions

Partner with All Flex to bring your next project to life with precision and reliability. When you choose All Flex, we’ll ensure your PCB assembly is supported by a team dedicated to delivering exceptional quality every step of the way.

Partner will All Flex for innovative printed circuit board assembly solutions.