CatheterFlex® Flex Circuits

Extended Length Flex Circuit Solutions For Catheter Design and Medical Device Manufacturing

What began as a quick-turn prototype and low-volume production manufacturer of single-sided and double-sided flexible circuits has since expanded to include multi-layer, extended length Maxi Flex®, CatheterFlex®, rigid flex, sculptured flex, and heater circuits. All Flex has filed a provisional patent for the method of manufacturing for CatheterFlex® extended length flex circuit solutions.

CatheterFlex® circuits are a proprietary extended-length flex circuit solution for medical device manufacturing and catheter design. Specifically created to reduce assembly time and increase spacing, All Flex can build custom CatheterFlex® circuits for use across the medical device industry. Applications include cardiac, pulmonary, and gastrointestinal catheter devices and more. Watch the video below to learn more about the innovation behind CatheterFlex® circuits!

paper binder with catheter flex wrapped around it

When to use CatheterFlex® Extended Length Flex Circuits

  • 9To combine High-Density Interconnect (HDI) technology with extended-length application (Maxi-Flex®)
  • 9To send multiple signals over a distance greater than 24” [610mm]
  • 9When limited to long tight spaces
  • 9When weight savings is of critical importance
  • 9To reduce assembly costs of long thin wire harnesses
  • 9In designs requiring a combination of varying line widths on a single circuit
  • 9To increase device reliability by reducing the number of connections and rework associated with conventional wire solutions

Features of CatheterFlex® Extended Length Flex Circuits

  • 9Lengths from up to 9 feet (depending on density)
  • 9Copper trace & space down to 2-3 mils (0.05-0.08mm)
  • 9Part widths down to 10 mils (0.254mm)
  • 9Single-sided, double-sided and even multi-layer
  • 9Shielding for EMI/RFI protection
  • 9Control Impedance designs
  • 9Available with a number of surface finishes

CatheterFlex® Flex Circuit Applications

Catheter Flex medical application
  • 9Ablation Catheters
  • 5RF Ablation
  • 5Cryoablation
  • 5Laser Ablation
  • 5Pulsed Field Ablation
  • 9Mapping / Diagnostic Catheters
  • 5Endocardial Mapping
  • 5Intracardiac Echocardiography (ICE)
  • 5Heart monitoring (flow, pressure, oxygen)
  • 5Intravascular Ultrasound (IVUS)
  • 9Endoscopes

Medical Procedures Using CatheterFlex® Flexible Circuits

Catheter Flex aplication
  • 9Atrial Fibrillation (AF)
  • 9Atrial Flutter
  • 9Supraventricular Tachycardia (SVT)
  • 9Atrioventricular Nodal Reentry Tachycardia(AVNRT)
  • 9Wolff-Parkinson-White(WPW) Syndrome
  • 9Deep Vein Thrombosis (DVT)
  • 9Pulmonary Embolism (PE)
  • 9COPD - Chronic Obstructive Pulmonary Disease
  • 9Chronic Bronchitis
  • 9Cancer (Prostate, Liver, etc.)
  • 9Bladder Pressure

Custom Development & Fast Turnaround

At All Flex, we understand that speed, accuracy, and partnership are the keys to customer satisfaction and project success. Our team acts as an extension of your engineering department: We work closely with our clients to provide design feedback and take your idea from concept to production. In addition to our production capabilities, we offer value-add services such as surface mount and through-hole assembly, testing, and engineering support. Our on-site resources allow us to deliver a custom quote within 24 hours, create fast turnaround designs, and ensure project completion without delays or the hassle of juggling multiple vendors.